Industry
Industrial Mining & IoT
Project type
Firmware & IoT ecosystem
Key tech
Esp32 , C++, Angular | ThingsBoard
Outcome
Predictive Maintenance & OTA Enabled
The Challenge:
Reliability in harsh environment
Multotec needed to enhance mineral processing reliability for their global clients. Traditional methods lacked real-time visibility into equipment health, leading to reactive repairs and costly production downtime in unforgiving mining environments. They required an intelligent, rugged solution capable of providing predictive insights from the edge to the cloud.
The Wisetec Solution: An End-to-End IIoT Ecosystem.
Bytenana engineered a complete ecosystem, from modular firmware at the edge to advanced telemetry in the cloud. We utilized modular C++/FreeRTOS for ESP32 smart sensors to ensure robust performance under constraint.
Engineered for resilience and scale
We’ve refined our workflow to get your project from the first discovery call to a successful launch without the overhead.
Intelligent Edge Firmware
Modular C++/FreeRTOS firmware optimized for ESP32, enabling real-time decision-making directly at the sensor level.
Robust OTA (Over-the-Air) Updates
Future-proofed the entire system. We enabled remote, secure updates for both hardware firmware and the Angular front-end application.
Advanced Telemetry Normalization
Integrated a ThingsBoard backend to ingest, normalize, and manage massive streams of complex industrial sensor data.
Predictive Insights Dashboard
A custom Angular front-end delivering real-time visualization and actionable alerts to boost production efficiency.
The Result:
Boosting Global Production Uptime.
The Wisetec system successfully transitioned Multotec’s clients from reactive repairs to proactive, predictive maintenance. By delivering real-time insights and robust device management, the solution directly increased efficiency and reduced costly operational downtime across global mining sites.
Technologies Used
C ++, freeRTOS and ESP32
Handling high-performance data processing directly on the hardware. This is where the raw industrial signals are captured and refined.
ThingsBoard.
Normalizing telemetry and managing device fleets. It acts as the intelligent middleman that ensures data integrity and security between the mine and the cloud.
Angular
Delivering the final visualization and interactive dashboards. This layer turns complex data into actionable insights for the end-user.
Need to engineer a robust IIoT solution?